All posts by dannik

Fuel and oil additives

Additives, especially cleaning additives and ones of unknown makes, are not to be overdone in winter. A cleaning additives can dislodge all sediment from the tanks and fuel line and cause fuel pump contamination. The filter might not be able to protect the pump. The result is usually costly repairs of the pump and/or the engine. A good thing to have in winter is anti-gel. Add it to fuel as instructed in the manual and all the way to fuel cloud point, after which the additive loses its efficiency, although good diesel fuel should not form too much gel at moderate low temperatures (about -10… -15°С). It is best not to fill the tank full with fuel of known or doubtful fuel, the optimum being 10 – 15 liters, which is enough for 200 – 400 km, so as to expend the low quality fuel faster.

A recommended additive is REDEX molybdenum additive. First, the molybdenum compounds in this additive create a thin molecular protective layer on friction parts in the motor, reducing wear and friction. Second, these compounds heal micro cracks and tiny surface dents. It lasts long, i.e. the protective layer is not washed away when oil is changed. In practice this additive manifests itself by significant noise reduction of the motor and better fuel economy.

It is also advisable to occasionally add some of the so called conditioners, i.e. additives improving fuel performance. Producers usually claim their product has magical qualities, such as water binding, cetane number increase, fuel consumption reduction etc.

Try to get all additives and fuel from one company. Although generally compatible, mixing additives from different manufacturers is not a good idea. Neither are experiments with additives to increase compression when ring change is in order. It is impossible to really help the engine, while damaging it is quite so.

Cleaning Diesel Fuel Through “Hydrotreating”

To date, the undesirable characteristics of diesel fuels have largely been dictated by environmental considerations.  The European Community pays special attention to environmental issues and regularly tightens the emissions limitations and the chemical composition of diesel fuels.

Since January 2005, diesel fuel producers in Europe have been subject to the requirements of “Euro 4.”  It is a legislative regulation that limits the sulfur content of diesel fuel to a ratio of no more than 50 parts per million (PPM).  Just four years later in 2009, the diesel fuel requirements were strengthened again with the passage of Euro 5.  According to Euro 5, the mass fraction of sulfur in diesel fuel can not exceed 10 PPM.  The new regulations also limited the content of polycyclic aromatic hydrocarbons to only 2%.  Over time, the European Union plans to tighten the requirements of the 95% point of distillation ( “volume recovered”) to between 340 and 350ºS and to improve the cetane number up to between 54 and 58 units.  Currently, cetane ratings are normally range between 48 and 49.  Fuels that meet these specified requirements are now available in Sweden, the UK, Finland and Germany.

Removing Sulfur compounds from diesel fuel is much more difficult than removing them from gasoline because they are less reactive in the diesel fuels.  Hydrotreating is used to provide the desired level of sulfur and performance for diesel fuels.

To achieve “ultra-low” sulfur fuel (at <15 ppm) it is hydrotreated at a weight of 9-10 Mpa and at a temperature of  between 315º and 400 ºC.  Hydrogen utilization in this process will be very high and the speed of the oil on the cobalt-molybdenum impetuses will be low

After processing, the finished product will obtain the following characteristics:

  • weight yield – 97%;
  • hydrocarbon gas – 0.7%;
  • gasoline – 1.5%;
  • sulfide – 2.5%.

There is a shortage of equipment for hydrotreating diesel fuels.  GlobeCore produces and distributes the GlobeCore UVR-450/6 which is perfectly suited to clear up and reduce the sulpur content of diesel fuels.  Additionally, the UVR-450/6 is utilized for warming oil, gas, lamp oil, and gas condensates.  It can recover transformer oil, turbine oil and other industrial oils.

The operation of the UVR-450/6 does not require the constant monitoring by the operator.  It can work in automatic programmed and self-loader modes.  The Operator is only required to begin the process, stop the process, and to supplant the sorbent when needed.

The UVR-450/6  requires a reduced amount of energy to operate and is the most cost effective diesel fuel processing system on the market today.

Synthetic Blend Oil

Opening of organic synthesis process, combination of key products for production of almost unlimited set of sorts of plastic, microfilms, synthetic fabrics and liquids became one of the changed patterns of our century inventions. Development of synthetic oil became one of by-products of these processes. For getting synthetic lubricant oils, operable temperatures in a wide interval, and also high-temperature heat carriers, hydraulic and cooling liquids air of silicon acids and different components successfully are used. These connections possess properties very valuable to lubricants. For them low volatility, resistance to action of high temperatures, a sunlight and radioactive radiation’, excellent viscous and temperature and insulate properties are characteristic. For high firmness of the final product synthetic blend oil system are used.

Enterprises developed auto chemical goods of the component in oils which are capable to improve high-temperature properties of oily wedge. Components which made on the basis of Teflon and a molybdenum disulfide twice improve temperature of a withstood oily wedge, for 50% poly-alpha olefins of synthetic oils by input improve an appropriate index using synthetic blend oil system. Components which has graphite basis by 4 times, and on the basis of ceramics by 10 times lift top temperature of an oily wedge for synthetic oils. Thus properties of the oil practically don’t change and packets of additives don’t clash with component composition. Structure of oil additives: clearing additives – washes; additives for increase in viscosity of the oil lost from maintenance; additives for elimination of leaks in oily system, antifriction components: on the basis of the liquid dispersion, changing operation of lubricant interface. For high firmness of the final product synthetic blend oil systems are used.

Such components require the correct input technology to a principal component of oil. For such purposes the GlobeCore Company is engaged in production synthetic blend oil system “USB”. Basic purpose of synthetic blend oil system “USB” of our installations is the intensification of dispersion processes, homogenization and emulsification different components which could not be mixed not compatible liquids and suspensions which in the result after processing will form the steady fine compound. Final product has stability to the long uniform storage life and is steady against foliation.

Synthetic Blend Motor Oil

Engine oils consist of basic oil and additives. Quality of oil is set on a chemical composition of a basis and additives which serve for change of basic oil properties and are capable to improve considerably engine oil, despite quality of a basis. For this purpose additives shall be applied by quality process  and correct technology, in foliation avoidance by using of synthetic blend motor oil system.

Mineral components which pass different stages of hydroprocessing, and also by the partial or full substitution of mineral components by the synthetic  included in basis of basic oils. The greatest advantages all of them bases ester possess. Molecules at ester possess a polarity, that is they are attracted to metal. The second interesting property that it is possible to adjust viscosity of ester in the process of production of basic oil, it will be depends from kind of alcohol that is used. It is possible to increase a viscosity by applying  heavy alcohols to oil. By production of ester it is possible to apply also additives for concoction, again using synthetic blend motor oil system which helps to keep a technology.

Additives improve properties of oils and overall performance of the engine: increase of details wear resistance and even restoration of their original sizes, fuel consumption and oil lowering, reduction of toxicity of the fulfilled gases, increase in run before oil change, compression increase. There are possible to offer components in suspensions which contain the smallest particles of solid lubricants (graphite, a molybdenum disulfide), rubbing details forming on a surface, the thin layers hindering contact of metal with metal, and also fluorine and chlorine connections.

Synthetic blend motor oil system “USB” is intended for mixing from two to five separate components and dilution of any liquids in a flow, and also engine oil with additives and other components. In the hydrodynamic adder of synthetic blend motor oil system the mixing process allowing at the same time to give all components in the given prescription ratio in the common mixing collector and final product moves to tank . Advantages of such technology are exact monitoring of dispensing of each component, the considerable abbreviation of duration of a mixing cycle and a failure from use of mixing capacities for support of homogenization of a ready-made product.

Liquid Dispersing

Dispersion is a process when small parts of one substance are distributed  in thin liquid of another substance, without being dissolved in it. Such liquid call dispersing. In dispersion it is thin parts of substance is distributed in liquid part over time is depositing, and there comes the partial foliation. Therefore components of dispersion should be passed through GlobeCore liquid dispersing blending system “USB” to foliation avoiding.

Dispersion as the term envelops the wide range of products such as blackened, pastes, creams, liquid creams,  white suspensions, black, colored, emulsified, organic, inorganic, polymeric, with components, without components, on the basis of the melted substances, on a water basis, on the basis of polar solvents or on the basis of unpolar solvents of composition of substance. The real dispersion includes, at least, one solid phase and, at least, one liquid or similar liquids a phase where liquid or similar liquids a phase show viscosity.

As a rule production of dispersions is carried out by means of liquid dispersing blending systems “USB” manufactured by GlobeCore. Before production of dispersion it is necessary to choose quantity and quality of components which provides receiving the correct dispersion according to application and technical specefications which show the viscosity.

USB

Today more than in 70 countries of the world realize manufacture and production of dispersions on the basis of different commodity components, for example: food, chemical, energy saving goods. Liquid dispersing blending systems USB systems (all modifications) are very easy to operate, easily mounted, occupy a minimum space and appear as integral complete object upon which purchase the customer receives a complete set of documentation and certificates.

Fuel Consumption

In present time fuel customers get offered a row of perfect products for fuel consumption enhancement, processes of fuel combustion, both in petrol engines for cars, and to the diesel.

All additives to fuels are harmless to the car and serve as protection against the low-quality fuel which has got to a tank and will increase saving. They will secure and will burn any fuel and if fuel is a standard, then because of the combustion completeness will increase a power, decrease fuel consumption and harm of exhaust gases. Additives will increase service life of spark plugs, turbines, and the catalytic agent of exhaust gases, will prolong service life of elements of final system. The use of standard fuel in the normal car doesn’t lead to unwanted consequences, but fuel use with additives will lower vehicle owner expenses. The preparation of such fuel is carried out by means of special technologies, for example using of the modern hydrodynamic blending systems like “USB” and special fuel additives. As a rule, additives differ by the functional purpose. These are depressor, antiwear, anti-smoky, washing, anti-oxidizing, dispersive, the corrosion inhibitors promoters of burning reducing fuel consumption and many other. Also at any fuel there are the additives improving it anti-detonation properties. It is octane which is rising for gasoline, and increases its resistance to inflaming in case of fuel compression in the combustion chamber. It is necessary to stimulate ability of a fuel compound to ignite in case of compression in the diesel engine. For this purpose the cetane additive is raising cetane number of diesel fuel.

Speaking about the modern fuel generally, which is made from crude oil products, it will be wrong do not to remind about one of delightful alternative – the biodiesel and bioethanol. Biodiesel is a product of interesterification received from any vegetable oils and animal fats. Bioethanol is a product of fermention process of corn, wheat, a rye, etc. Biodiesel is used as independently, and in a compound with the normal diesel with normal internal combustion engines reducing (diesel) fuel consumption, without modification of engine construction. Bioethanol is also used in a compound with gasoline, and independently thereby reducing fuel consumption.

Blending system “USB” brand of the GlobeCore Blending trademark intended for mixing from two to five separate components, in particular low-octane gasoline with additives components VKD and other components. Feature of offered blending system is  applying an injection method and hydrodynamic shock which is raise octane (cetane) number of fuel without aliquation of final product within more than 180 days, (is guaranteed).

Food Blending

Food blending system “USB” is used for mixing of different components. This system are used for preparation directly in the capacity of food compounds or emulsions, for mixing of syrups, cocoa, cakes creams and other types of confectionery liquids. For mixing of products mayonnaise, sauces, ketchups, soups, compotes and other compound foodstuff, and also in the confectionery industry, pharmacological the industry and other types of production for different liquid mixing of components.

food-blending

Process of food blending consists in preparation of ingredients, their periodic dispensing, mixing, compound unloadings, preparation of the mixing camera for the subsequent operations. The present standard defines safety requirement for process of food blending systems manufactaring. Food blending system “USB” is completed with the heat insulation, mixing devices, reducers, shirts for heating, and as the additional equipment, according to the specification of the customer. Food blending system “USB” can have the different volume, construction and the form which is necessary for successful application on production.

Primary benefits of food blending system “USB” are: final product without foliation, for the long period; broad spectrum of applicability to materials; high speed of mixing; variation of volume of loading; operation in hermetic conditions, simplicity and ease in service. Food blending system “USB” manufactured by Globecore provide constant quality of all batch of a compounds, even in switching time of account capacities, shortages of raw materials, loss of power supply or in an improbable case of a failure of one of system components. The ready-made product mixes up in the hydrodynamic ultrasonic adder of compound installation and provides persistence and accuracy of the set analyzer. In the same place there is a flange for sampling. Food blending systems «USB» possess a number of advantages, and first of all it is the whole complete unit of the equipment which is easily integrated into any type of production.

Ethanol Blending

Interest to alcohols is caused by a ratio between their prime cost and their useful properties as gasoline components,  be more specific their ability to increase octane number. As the component to fuels ethanol represents better interest, than methanol as it is better dissolved in hydrocarbons and is less hygroscopic. It was set that the additive of 5% of ethanol to gasoline doesn’t lead to deterioration of operation characteristics of the engine and doesn’t require regulation. Essential lowering of bursts essential lowering of CO and hydrocarbons. Optimization of gasoline composition looks not such complex challenge. It is really possible by using of “USB” (Ethanol blending system) which are manufactared by the GlobeCore company. Ethanol alcohol concentration of 92-96% blends with gasoline using GlobeCore company Ethanol Blending system. Time of phase stability of a compound makes not less than 6 months.

By the GlobeCore company it was developed and delivered on a mass production a number of Ethanol Blending Systems “USB”  which are applied to ethanol blending and to mixing of different liquids. Blending systems are as stationary and mobile execution. Manufacture of Ethanol Blending Systems “USB” is coordinated with the customer and generally made under personal requirements of the customer depending on required compoundings and receiving the final product.

Ethanol blending is used in a hydrodynamic blender “USB”. This process allows to present all components at the same time in coordination to a formula.The benefit of this technology is in the following: each element dosing accurate control, substantial reduction of batching process duration, no need in batching vessels for finished product homogenization. In the ethanol blending process at stream mixer the consumption of each element are controlled for the purpose of providing completed product outlet with parameters wich corresponds to the formulas.

Blending

Liquids blending processes are extensively relates to human life. For example we could meet these processes in the laboratory chaotic advection researches, in oil processing branches, chemical, industrial and even in the food industry. Passing speed, quality of a compound and expense of energy are undoubtedly one of defining factors in developing process of blending system.

Despite that engineers spent huge time on development of the modern blending systems, still there are manufacturer plants compare for quality and homogeneity of a ready compound without the long foliation in all volumes and minimum electrical expenses. As all liquid components after all have distinction of property on density, salinity, viscosity and color. The main objective of blending process consists in reaching simple distribution of components in a principal component.

When liquid with high intensity gets to processing by ultrasound, sound waves extend in liquid and lead to formation of high pressure cycles which called compression and low pressure which called discharge with a speed depending on frequency. In the discharge period high-intensity ultrasound waves create small volume bubbles or spaces in liquid. Bubbles grow to the sizes that they can’t absorb energy any more, they expose during a compression. This phenomenon calls cavitation.

Flow of liquid which passing “USB” blending system gets to the cavitation zone. Frequency of pulses is caused by properties of “USB” blending systems and it is located in the range from 400 to 35 000 Hz. All flow of liquid passes through a zone of highly effective cavitation.

turbine

In the process of cavitational bubbles explosition for very short time (less than 1 microsecond) pressure more than 1000 atm develops. Due to big stability of operating frequencies, high homogeneity of a ready-made product is reached. Blending system  ”USB” is constructed and selected for support of the minimum pressure differential and maximum reliability. Blending systems “USB” which manufactared by Globecore company are equipped with the controler with unique self-training algorithm which instantaneous reacts to changes of process conditions or quality of raw materials. Components are continuously dosed, and their ratio is permanently regulates during product production to provide optimum quality and minimum loss.

USB

BioDiesel Blending

Rates of use of biological raw materials in a fuel sector are achieved by fast turns. Leading positions in production of bioethanol, absolutely are belonged to Brazil and the USA, development of BioDiesel blend fuel solid grows in the different European Union countries.

What is the biofuel? Biofuel — this fuel doesn’t possess a benzol smell and is made from oils as raw materials for which the plants improving a structural and chemical composition of soils serve. Different vegetable oils can be raw materials for receiving the biodiesel: sunflower, rape, soy, palm, coconut, corn, mustard, and also animal’s fat in arbitrary ratio. One of striking examples is the biodiesel. The biodiesel – the fuel of diesel engines allowing favorable changeover to mineral oil product. Rape oil which is base of biodiesel , it is a subject to processing by methanol in a compound with the catalytic agent, finally receive about 90% of diesel biofuel. By means of additives and BioDiesel Blending equipment bring diesel biofuel to a trade quality which responds all international standards. This fuel could be  possible use as independently, and in a compound with diesel fuel in arbitrary ratio.

blending

Essential operation and optimization of BioDiesel Blending systems  is carried out by engineers of the GLOBECORE company. They developed and delivered on a mass production a number of mixing installations under the name “USB” of compounding of fuels and any liquids (from two to five components) in a flow including with components of a phytogenesis and bioethanol. BioDiesel Blending systems are issued in several types as stationary and mobile execution (the mobile can be mounted on trailers and semi-trailers, vans and railway platforms and as any other mobile means). Customer wishes and requirements are considered in case of manufacture depending on necessary compounding and a type of the final product. BioDiesel Blending is capable to make any class of fuel: diesel summer fuel, diesel winter fuel, diesel Arctic fuel, high-octane for Euro-4, Euro-5. The primary and indisputable benefits of technology of receiving compound fuels economic profitability belongs.