Tag Archives: high homogeneity

Food Blending

Food blending system “USB” is used for mixing of different components. This system are used for preparation directly in the capacity of food compounds or emulsions, for mixing of syrups, cocoa, cakes creams and other types of confectionery liquids. For mixing of products mayonnaise, sauces, ketchups, soups, compotes and other compound foodstuff, and also in the confectionery industry, pharmacological the industry and other types of production for different liquid mixing of components.

food-blending

Process of food blending consists in preparation of ingredients, their periodic dispensing, mixing, compound unloadings, preparation of the mixing camera for the subsequent operations. The present standard defines safety requirement for process of food blending systems manufactaring. Food blending system “USB” is completed with the heat insulation, mixing devices, reducers, shirts for heating, and as the additional equipment, according to the specification of the customer. Food blending system “USB” can have the different volume, construction and the form which is necessary for successful application on production.

Primary benefits of food blending system “USB” are: final product without foliation, for the long period; broad spectrum of applicability to materials; high speed of mixing; variation of volume of loading; operation in hermetic conditions, simplicity and ease in service. Food blending system “USB” manufactured by Globecore provide constant quality of all batch of a compounds, even in switching time of account capacities, shortages of raw materials, loss of power supply or in an improbable case of a failure of one of system components. The ready-made product mixes up in the hydrodynamic ultrasonic adder of compound installation and provides persistence and accuracy of the set analyzer. In the same place there is a flange for sampling. Food blending systems «USB» possess a number of advantages, and first of all it is the whole complete unit of the equipment which is easily integrated into any type of production.

Blending

Liquids blending processes are extensively relates to human life. For example we could meet these processes in the laboratory chaotic advection researches, in oil processing branches, chemical, industrial and even in the food industry. Passing speed, quality of a compound and expense of energy are undoubtedly one of defining factors in developing process of blending system.

Despite that engineers spent huge time on development of the modern blending systems, still there are manufacturer plants compare for quality and homogeneity of a ready compound without the long foliation in all volumes and minimum electrical expenses. As all liquid components after all have distinction of property on density, salinity, viscosity and color. The main objective of blending process consists in reaching simple distribution of components in a principal component.

When liquid with high intensity gets to processing by ultrasound, sound waves extend in liquid and lead to formation of high pressure cycles which called compression and low pressure which called discharge with a speed depending on frequency. In the discharge period high-intensity ultrasound waves create small volume bubbles or spaces in liquid. Bubbles grow to the sizes that they can’t absorb energy any more, they expose during a compression. This phenomenon calls cavitation.

Flow of liquid which passing “USB” blending system gets to the cavitation zone. Frequency of pulses is caused by properties of “USB” blending systems and it is located in the range from 400 to 35 000 Hz. All flow of liquid passes through a zone of highly effective cavitation.

turbine

In the process of cavitational bubbles explosition for very short time (less than 1 microsecond) pressure more than 1000 atm develops. Due to big stability of operating frequencies, high homogeneity of a ready-made product is reached. Blending system  ”USB” is constructed and selected for support of the minimum pressure differential and maximum reliability. Blending systems “USB” which manufactared by Globecore company are equipped with the controler with unique self-training algorithm which instantaneous reacts to changes of process conditions or quality of raw materials. Components are continuously dosed, and their ratio is permanently regulates during product production to provide optimum quality and minimum loss.

USB