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Ethanol & bioethanol blending system USB-60/5

Ethanol & bioethanol blending system USB-60/5

Advantages

УСБ-60-5

• Capacity increasing;

• Efficient and optimal usage of equipment;

• Blending process automation;

• Reduction to minimum the influence of changes in the process of raw material recycling at technological units НПЗ on the quality of finished product, received at blending plants;

• Reduction to minimum transport dead time while finished product shipping;

• Product level control at the vessels helps to use their vessels at most rate;

• Blending process planning improvement;

• Reduction of labor trade, professional development of the personnel and increasing professional interest.

Ethanol & bioethanol blending system USB-60/5 type is designed to blend up two to five separate liquid components, particularly low-bracket gasoline with additives, to prepare multi-component blending motor fuel including vegetable additives.

The system can be used at enterprises of oil-refining and food industry likewise at petrol stations.

It is designed to be operated indoors as well as outdoors under a shelter.

System design allows operating at new enterprises under construction as well as at operating ones..

Modern hydrodynamic (stream) blending plants have shown themselves in industrial operation as economic, accurate and steady means for high-quality motor fuel production with optimal prime cost. In comparison with existing technology of components blending at blending vessels, reached economy and increasing of production profitability can force investment return up to 60 % for a year and provide project payback for one year or less.

HYDRODYNAMIC BLENDER

Blending process is used in hydraulic blender. This process allows supplying of all components simultaneously according to the set formula to batching collector. Through the collector finished product is delivered to storage vessel. The advantage of such technology is in the following: each component dosing accurate control, substantial reduction of batching process duration, no need in batching vessels for finished product homogenization. In the course of blending process at stream mixer the consumption of each component are permanently controlled for the purpose of providing finished product outlet with steady quality parameters, set with the formulas. Finished product, received from stream mixer, has homogenizing structure and component content in accurate compliance to set formulas.

ADVANTAGES

* Increases shelf-life, stability, and quality
* Reduces bacteria levels and its formation
* No moving parts eliminates vibration & reduces maintenance
* Reduced fouling leads to higher thermal efficiency
* Cold flow properties of biodiesel are improved
* Water droplets encapsulated in a ethanol or diesel fuel
* Instant emulsions with micro to nano particle sizes
* Results in viscosity decrease, cetane number increase
* Reducing maintenance and operating costs
* Advanced cavitation technology
* Up to ten stages cavitation
* Mixing to submicron levels
* Reduces reaction time
* Improves product stability
* Small footprint
* Available in All Stainless Steel

 

USB 60/5

USB 60/5

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SPECIFICATIONS

 

 

Parameter Value
1. Blended fluids quantity 2-5
2. Basic fluid mixer capacity, m3/h 8,5
3 Five components mixer capacity, m3/h 60,0
4. Amount of dosed liquid, m3/h:
 -flowmeter 1 1…10*
 -flowmeter 2 0,5…4,0*
 -flowmeter 3 0,5…4,0*
 -flowmeter 4 0,025…0,25*
5. Blending gasoline mean weight aberration, % 0,2
6. Set power consumption, kW 15
7. Basic fluid discharge pressure, МPа, max 0,8
8. Mixture rise height, m, max 5
9. Dimensions, mm:

– length

– width

– height

1100

550

1270

10. Маss, kg 500

*Stated specifications are right for the one working flowmeter

3. SET OF DELIVERY

 3.1 Set of delivery complies with the units stated in the table 2.

Designation Quantity,

pcs

1. Ready-fitted system with pump TsNS 20/120 1
2. Certificate with operational manual 1

Note. Other pumps with similar specifications can be used.

How we operate:

x2

Inquiry from the customer

x2

Analysis of the objective and preparation of technical and commercial offer.

x2

Production of your customized equipment

x4

Shipment and start-up
assistance.

Our offices:

ABOUT US:

GlobeCore GmbH is one of the world leaders in industrial manufacturing. Globecore is a company involved in developing and manufacturing of industrial machinery for road construction (bitumen emulsion production units,bitumen modification plants, bitumen emulsion and modified bitumen laboratory plants, optional equipment).
The head office is located in Oldenburg, Germany. Our systems have been supplied to and are successfully operated in 70 countries. A network of 17 dealers supports global sales and services.
GlobeCore established representative offices in United States, and South Africa and in United Arab Emirates to extend reach and improve efficiency. We actively expand production and sales territories, develop our infrastructure and introduce new additional services.

Ethanol blending system

Ethanol blending system

Advantages of hydrodynamic cavitation systems

УСБ-18.5-min

• Low power consumption;

• High power of cavitation and acoustic influence;

• Low cost of received cavitational and acoustic energy;

• Simplicity of operation;

• High technological effectiveness in hardware registration;

• It is projected on any productivity;

• Combine technological operations;

• Simplifies hardware registration of processes;

• It is easily aggregated with highly reverse drives;

• Small metal consumption;

• Technological adjustability with optimum parameters.

Hydrodynamic blender “USB”

Ethanol Blending is used in a hydrodynamic blender “USB”. This process allows to present all components at the same time in coordination to a formula.The benefit of this technology is in the following: each element dosing accurate control, substantial reduction of batching process duration, no need in batching vessels for finished product homogenization. In the Ethanol Blending process at stream mixer the consumption of each element are controlled for the purpose of providing completed product outlet with parameters wich corresponds to the formulas.

The way and technology of processing in a subsonic stream provides change of structure of processed liquid (several types of liquids), allows to increase the potential of an exit of light fractions; to improve transportation properties - to lower viscosity, to break sulfur and paraffin; it is essential to accelerate process of additives injection by production of gasoline, water fuel emulsions and water coal mixes, production of oils, greasing and technical liquid up to one year and less.

https://blending.globecore.com/wp-content/uploads/sites/7/2013/08/fuel-blending-process.jpg

Hydrodynamic ultrasonic systems "USB" are developed by the individual order, and components of mixing system get out on the basis of need to conform the requirements of your work, whether it be at design of new system for mixing with the minimum difference of pressure, or at development and deployment of a new control system for existing infrastructure. Installations are delivered with full integration of systems and can be established as separate stationary blocks for installation in parks of capacities, on piers or pipelines with the full-fledged integrated system or with a separate control system, or on separate mobile base for application on different loading piers.

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Technical specifications of the most popular blending systems

Value

USB-18/3

USB-18/5

USB-20/3

USB-60/3

USB-60/5

USB-100/4

USB-100/5

Productivity, m³/hour

18

18

20

60

60

100

100

Mixed liquids amount

2…3

2…5

2…3

2…3

2…5

2…3

2…5

Main component consumption, m³/hour

17

11

13

57

50

100

100

Additives consumption, m³/hour              
  • Additive #1

0,25…2,5

2…7

0,25…2,5

0,5…3,5

0,1…1,0

0,4…4

0,4…4

  • Additive #2

0,1…1,0

0,5…3,5

0,1…1,0

0,1…1,0

0,0…0,02

0,4…4

0,4…4

  • Additive #3

-

0,5…3,5

-

-

0,25…2,5

2,5…25

0,05…0,5

  • Additive #4

-

0,15..0,65

-

-

0,5..6,3

-

2,5…25

Fuel given pressure to installation, mPa

0,8

0,8

0,8

0,8

0,8

0,8

0,8

Power consumption, kW

15

15

15

36

36

55

55

Height of mix lifting, m

up to 15

up to 15

up to 15

up to 15

up to 15

up to 15

up to 15

Overall dimensions, mm              
  • length

500

500

500

700

1000

2000

2000

  • width

500

600

500

1200

1500

1400

1400

  • height

1500

1500

1500

1550

1850

2200

2200

Weight, kg

130

170

185

450

750

1450

1540

If you want to reduce expenses of you company for fuel production, "USB" cavitation blending system could help you to do that. To receive extra information contact us and technical manager will call you back or download inquiry list and receive free catalog.

How we operate:

x2

Inquiry from the customer

x2

Analysis of the objective and preparation of technical and commercial offer.

x2

Production of your customized equipment

x4

Shipment and start-up
assistance.

Our offices:

ABOUT US:

GlobeCore GmbH is one of the world leaders in industrial manufacturing. Globecore is a company involved in developing and manufacturing of industrial machinery for road construction (bitumen emulsion production units,bitumen modification plants, bitumen emulsion and modified bitumen laboratory plants, optional equipment).
The head office is located in Oldenburg, Germany. Our systems have been supplied to and are successfully operated in 70 countries. A network of 17 dealers supports global sales and services.
GlobeCore established representative offices in United States, and South Africa and in United Arab Emirates to extend reach and improve efficiency. We actively expand production and sales territories, develop our infrastructure and introduce new additional services.