Liquids blending system

 

Primary benefits of Liquid blending system “USB” are: final product without foliation, for the long period; broad spectrum of applicability to materials; high speed of mixing; variation of volume of loading; operation in hermetic conditions, simplicity and ease in service. Liquid blending system “USB” manufactured by GlobeCore provides constant quality of all batch of a compounds, even in switching time of account capacities, shortages of raw materials, loss of power supply or in an improbable case of a failure of one of system components. The ready-made product mixes up in the hydrodynamic ultrasonic adder of compound installation and provides persistence and accuracy of the set analyzer. In the same place there is a flange for sampling.

Liquid blending system use hydrodynamic mixer compounding process. Mixer blending process allowing to give all components in the set prescription ratio in the general mixing collector after which the ready-made product moves in the tank.

Advantages of such technology are exact control of dispensing of each component, considerable reduction of duration of a mixing cycle and refusal of mixing capacities use for ensuring homogenization of a ready-made product. During mixture process in the line mixer the expense of each component is constantly regulated for the purpose of providing at the exit from a mixing collector of a ready-made product with stable quality indicators according to the set compounding.

It is necessary to make additives injection in the main liquid component according to technology, using additives mixing system and observing a temperature mode. Also the economy of the electric power is important, because liquid blending system works by the principle of one power plant – which is put in mixing process by only one electric motor and one pump unit.

Each additive of liquid blending is developed and made for specific client, according to technical requirements of the customer.

This system could be integrated into existing productions, and also projected from the very beginning and on a turn-key basis.

Hydrodynamic ultrasonic systems “USB” are developed by the individual order, and components of mixing system get out on the basis of need to conform the requirements of your work, whether it be at design of new system for mixing with the minimum difference of pressure, or at development and deployment of a new control system for existing infrastructure. Installations are delivered with full integration of systems and can be established as separate stationary blocks for installation in parks of capacities, on piers or pipelines with the full-fledged integrated system or with a separate control system, or on separate mobile base for application on different loading piers.

Advantages of hydrodynamic cavitation systems

•  Low power consumption;
•  High power of cavitation and acoustic influence;
•  Low cost of received cavitational and acoustic energy;
•  Simplicity of operation;
•  High technological effectiveness in hardware registration;
•  It is projected on any productivity;
•  Combine technological operations;
•  Simplifies hardware registration of processes;
•  It is easily aggregated with highly reverse drives;
•  Small metal consumption;
•  Technological adjustability with optimum parameters.

Technical specifications of the most popular blending systems
Value	USB-18/3	USB-18/5	USB-20/3	USB-60/3	USB-60/5	USB-100/4	USB-100/5
Productivity, m³/hour	18	18	20	60	60	100	100
Mixed liquids amount	2…3	2…5	2…3	2…3	2…5	2…3	2…5
Main component consumption, m³/hour	17	11	13	57	50	100	100
Additives consumption, m³/hour
Additive #1	0,25…2,5	2…7	0,25…2,5	0,5…3,5	0,1…1,0	0,4…4	0,4…4
Additive #2	0,1…1,0	0,5…3,5	0,1…1,0	0,1…1,0	0,0…0,02	0,4…4	0,4…4
Additive #3	–	0,5…3,5	–	–	0,25…2,5	2,5…25	0,05…0,5
Additive #4	–	0,15..0,65	–	–	0,5..6,3	–	2,5…25
Fuel given pressure to installation, mPa	0,8	0,8	0,8	0,8	0,8	0,8	0,8
Power consumption, kW	15	15	15	36	36	55	55
Height of mix lifting, m	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15
Overall dimensions, mm
length	500	500	500	700	1000	2000	2000
width	500	600	500	1200	1500	1400	1400
height	1500	1500	1500	1550	1850	2200	2200
Weight, kg	130	170	185	450	750	1450	1540

If you want to reduce expenses of you company for fuel production, “USB” cavitation blending system could help you to do that. To receive extra information contact us and technical manager will call you back or download inquiry list and receive free catalog.