Tag Archives: biodiesel blend

Improvement of diesel fuel and heavy fuel oil

Diesel fuel is a petrochemical product resulting from distilling of oil. The grade of diesel fuel depends on the composition and proportions of the blend. Summer, winter and arctic diesel fuels are produced from oil; these differ in temperature range, content of paraffin and price.

Each type of diesel fuel must contain a certain quantity of sulfur and sulfuric compounds. If the quantities are above the regulated norms, fuel is purified. Fuel purification is done in one of the three main methods.

Filtration

Filtration of diesel fuel allows to prevent dust and debris from entering the vehicle’s fuel tank. Filtration coefficient determines the quantity of various contaminants, additives and paraffin. It is determined by passing 20 ml of fuel through a filter and then estimating filter contamination. This coefficient must not exceed 3.0, with 2.0 at most for high grade fuel. It is essential to select a universal filter, which will stop not only contaminants and paraffin, but also water. Such filter must be observed during operation, since when the filter is filled with water, it will cease to let fuel through, which will cause unpurified fuel to enter the engine and possibly damage it.

Separation

Similar to filtration, this method is considered more reliable. If diesel fuel, the cost of which has been increasing, is highly contaminated, regular filters are of no use. Separators purify fuel regardless of the quantity of contaminants. The principle of separator operation is separation of water and contaminants from the fuel and their sedimentation at the bottom of the separator. A separator, unlike a filter, has a longer service life. If maintained correctly and cleaned out from time to time, the separator is a reliable means of purification. Separators are economically viable, especially for wholesale diesel fuel purification, e.g. at large facilities.

Additives

This last method, with a totally different application, are the additives. While separation and filtration purify diesel and HFO wholesale, additives change the properties of the fuel chemically. However, caution is in order: incorrect selection of additives may lead to unfavorable results.

To increase low temperature properties of HFO, depressor additives, synthesized from ethylene and vinylacetate copolymer base.

Despite the use of filters, separators and various additives, engines, especially older models, often become clogged. Detergent additives are aimed at this problem specifically. They remove sediment, which is composed of carbon deposits and varnish. Detergent additives solve this problem, increasing engine power and reducing fuel consumption.

Purchasing and purification of diesel fuel wholesale allows to stockpile several months worth of fuel supply, which is especially profitable considering that diesel fuel prices are on the rise, as well as those for HFO.

BIODIESEL Blending System 60/3

BIODIESEL Blending System 60/3 is designed to blend up to three separate liquid components, at the rate of 15850 gallons per hour, particularly low-octane gasoline with additives, to prepare multicomponent motor fuel blends. These can include biodiesel blends.

The system can be used for oil-refining, food and chemical industry blending applications as well.

It is designed to be operated indoors as well as in sheltered outdoor conditions.

Modern hydrodynamic stream fuel blending plants have proven themselves in industrial operations as an economic, accurate and steady solution for high-quality motor fuel blend production with optimal prime cost. In comparison with existing technology of fuel blending in blending vessels, the economy and increase of production profit margin can result in return on investment of 60 % a year. The project can break even in less than one year.

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USB Blending systems

Flow Diagram

USB system is an ideal solution for biodiesel blending, as well as bioethanol blending applications.

The composite fuel produced with this fuel blending system remains stable for long periods of time, due to the highly intensive blending process. The liquids in the blender interact on a molecular level, which results in a stable and homogeneous mix. USB blenders make the process of blending ASTM compliant biodiesel to superior biofuel a lot simpler and a lot more efficient. Continue reading

USB Blending systems are intended for

USB Blending systems are intended for:

fuel saving; octane number increasing; cetane number improvement; blended fuels production; blended bio-gasoline (straight-run +

bioethanol) production; production of winter diesel fuel and arctic gasolines (decreasing of a haze point and point of congelation); activation of heavy fuel (black) oil (processing and averaging of watered heavy fuel oil); low-viscous ship fuel improvement; production of watered heavy fuel oil emulsions; production of furnace oil; crude oil and oily mixtures processing; petroslimes processing;

 

The Unit can be applied on: oil tank farms, petroleum refineries, mini-refineries, refuel stations, ships, by bunkering companies, experimental departments and labs of different factories and institutes.

Advantages:

  •  economical efficiency increase
  • inventory volume reduction
  • tank battery maintenance decrease
  • production efficiency (profitability) improvement due to optimum employment of components
  • working hours and service personnel decrease;
  • finish products output capacity increase;
  • efficient and optimal machinery working;
  • simplicity of mixing processes (by request, full automation is possible);
  • minimizing of effect of variations in processing of raw materials on technological units of refinery on quality of the finished product gained from mixers;
  •  minimizing of the transportation delays during finished product shipment;
  •  opportunity to produce finished products with direct loading into gasolene tankers;
  • mixing operations planning improvement;
  •  reduction of labour costs.