Gasoline blending system

 

Installation for mixing and dissolution of any liquids in a stream of the GlobeCore Blending brand is intended for mixing from two to five separate components, in particular low-octane gasoline with additives and other components. At the usual methods of mixing known today, fuel at addition of separate components of parts has properties to be stratified. Feature of offered installation is that applying an injection method and hydrodynamic blow it is possible to raise octane (cetane) number of fuel thus stratifying of the received product doesn’t occur within 180 days.

In the hydrodynamic mixer the mixing process allowing at the same time to give all components in the set prescription ratio in the general mixing collector on which the ready-made product moves in the tank is used. Advantages of such technology are exact control of dispensing of each component, considerable reduction of duration of a mixing cycle and refusal of use of mixing capacities for ensuring homogenization of a ready-made product. During mixture process in the line mixer the expense of each component is constantly regulated for the purpose of providing at the exit from a mixing collector of a ready-made product with stable quality indicators according to the set compounding

Modern hydrodynamic mixing installations proved in commercial operation as economic, exact and stable means of production of high-quality motor fuels with optimum prime cost. The reached economy of means and increase in production profitability in comparison with traditional technology of mixing of components in mixing capacities can accelerate rates of return of capital investments to 60% in a year and provide payback of the project for term till one year and less.

Our compounding installations are applied today for:

• receiving of mixed fuels
• productions of mixed gasolines
• mix release diesel + biodiesel (biodiesel)
• mix release gasoline + bioethanol (ethanol)
• productions of winter diesel fuel
• production of the Arctic diesel fuel
• increase of efficiency of hydrodesulphurization at the expense of preliminary processing of distillates for production of modern environmentally friendly fuels
• during the developing and production of detergents
• production of washing liquids
• production of shampoos
• petroleum mixing
• production SOZH, lubricant cooling liquids receive them compounding (mixture) of a basic basis with additives, and as many other mixes.

 

Technical specifications of the most popular blending systems
Value	USB-18/3	USB-18/5	USB-20/3	USB-60/3	USB-60/5	USB-100/4	USB-100/5
Productivity, m³/hour	18	18	20	60	60	100	100
Mixed liquids amount	2…3	2…5	2…3	2…3	2…5	2…3	2…5
Main component consumption, m³/hour	17	11	13	57	50	100	100
Additives consumption, m³/hour
Additive #1	0,25…2,5	2…7	0,25…2,5	0,5…3,5	0,1…1,0	0,4…4	0,4…4
Additive #2	0,1…1,0	0,5…3,5	0,1…1,0	0,1…1,0	0,0…0,02	0,4…4	0,4…4
Additive #3	–	0,5…3,5	–	–	0,25…2,5	2,5…25	0,05…0,5
Additive #4	–	0,15..0,65	–	–	0,5..6,3	–	2,5…25
Fuel given pressure to installation, mPa	0,8	0,8	0,8	0,8	0,8	0,8	0,8
Power consumption, kW	15	15	15	36	36	55	55
Height of mix lifting, m	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15
Overall dimensions, mm
length	500	500	500	700	1000	2000	2000
width	500	600	500	1200	1500	1400	1400
height	1500	1500	1500	1550	1850	2200	2200
Weight, kg	130	170	185	450	750	1450	1540

If you want to reduce expenses of you company for fuel production, “USB” cavitation blending system could help you to do that. To receive extra information contact us and technical manager will call you back or download inquiry list and receive free catalog.