Crude oil blending system

Oil is high-molecular, heterogeneous liquid. Molecules are difficult focused with an atmospheric pressure and normal temperature. This energetically favorable balance of intermolecular and external forces is reached.

This principle is based on oil cracking processing and oil products processing in a high-frequency hydrodynamic ultrasonic “USB” cavitator. Stream of oil products, passing through USB, gets to the cavitation zone. Frequency of following of impulses is caused by the geometrical USB parameters in the range from 400 to 35 000 Hz.

All stream of oil passes through a zone of highly effective cavitation. At explosion of cavitational bubbles for very short time (less than 1 microsec) temperature reaches some thousand degrees Celsius and pressure more than 1000 atm develops.

The equipment for mixing crude oil is designed and gets out for ensuring the minimum difference of pressure and the maximum reliability. Blending installations are equipped with the controller with unique self-training algorithm which instantly reacts to changes of process conditions or quality of raw materials. Components are continuously dosed, and their ratio is constantly regulated during production of party of a mix to provide optimum quality and the minimum losses. The mix is corrected by the volume of standard conditions.

GlobeCore crude oil blending systems provides always good quality of all party, even during switching of account capacities, shortage of raw materials, loss of power supply. The ready-made product mixes up in the hydrodynamic ultrasonic mixer “USB” blending installation and provides constancy and accuracy of the installed analyzer. In the same place there is an ideal place for installation of an automatic probe for sampling.

Advantages of hydrodynamic cavitation systems

• Low power consumption;

• High power of cavitation and acoustic influence;

• Low cost of received cavitational and acoustic energy;

• Simplicity of operation;

• High technological effectiveness in hardware registration;

• It is projected on any productivity;

• Combine technological operations;

• Simplifies hardware registration of processes;

• It is easily aggregated with highly reverse drives;

• Small metal consumption;

• Technological adjustability with optimum parameters.

Technical specifications of the most popular blending systems
Value	USB-18/3	USB-18/5	USB-20/3	USB-60/3	USB-60/5	USB-100/4	USB-100/5
Productivity, m³/hour	18	18	20	60	60	100	100
Mixed liquids amount	2…3	2…5	2…3	2…3	2…5	2…3	2…5
Main component consumption, m³/hour	17	11	13	57	50	100	100
Additives consumption, m³/hour
Additive #1	0,25…2,5	2…7	0,25…2,5	0,5…3,5	0,1…1,0	0,4…4	0,4…4
Additive #2	0,1…1,0	0,5…3,5	0,1…1,0	0,1…1,0	0,0…0,02	0,4…4	0,4…4
Additive #3	–	0,5…3,5	–	–	0,25…2,5	2,5…25	0,05…0,5
Additive #4	–	0,15..0,65	–	–	0,5..6,3	–	2,5…25
Fuel given pressure to installation, mPa	0,8	0,8	0,8	0,8	0,8	0,8	0,8
Power consumption, kW	15	15	15	36	36	55	55
Height of mix lifting, m	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15	up to 15
Overall dimensions, mm
length	500	500	500	700	1000	2000	2000
width	500	600	500	1200	1500	1400	1400
height	1500	1500	1500	1550	1850	2200	2200
Weight, kg	130	170	185	450	750	1450	1540

If you want to reduce expenses of you company for fuel production, “USB” cavitation blending system could help you to do that. To receive extra information contact us and technical manager will call you back or download inquiry list and receive free catalog.